3D Modeling & 2D Drafting: Develop highly precise 3D part and assembly models using industry-standard CAD software. Convert these models into detailed, production-ready 2D manufacturing drawings with clear geometric dimensioning and tolerancing (GD&T).
Structural & Simulation Analysis: Perform Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD) to simulate stress, thermal expansion, fatigue, and fluid flow. Use this data to validate designs before physical prototyping.
DFM & DFA Implementation: Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles. Ensure components can be realistically fabricated via CNC machining, injection molding, sheet metal stamping, or casting with minimal waste.
Material & Component Selection: Evaluate and select appropriate metals, plastics, or composites based on environmental stress, weight constraints, lifecycle, and cost. Research and source standard off-the-shelf components like bearings, seals, and fasteners.
Prototyping & Testing: Build, inspect, and physically test functional prototypes. Document component failures, analyze root causes, and iterate designs to rectify structural or functional flaws.
✓BOM Management: Create and maintain comprehensive Bill of Materials (BOM), design change notices (ECN), and technical design files for smooth hand-off to the procurement and assembly floor teams.